Today we take for granted being able to comfortably drive to distant cities in a few hours or less. We expect modern vehicle accessories to provide comfort through automotive conveniences like air conditioning, power steering, power brakes, cruise control, adjustable and tilting seats and other features. This is not to mention elaborate sound and video systems that sometimes cost thousands of dollars. Today's vehicles incorporate safety features like engineered "crumple zones", safety glass, and air bags to protect passengers in case of collision.
Early vehicles offered few of these features. Automobiles have been around since the latter 1800s, but began as simple designs intended only to transport a person from one place to another over roads that left much to be desired. The first automobiles were little more than motorized buggies with open passenger seating. They were propelled by small one or two cylinder gasoline engines and steered by a tiller. As automobiles developed, cabs were added to shield passengers from dirt and the weather. Once vehicles were enclosed, features became more luxurious.
Because of their high cost only affluent people could afford them, and therefore most were seen only in metropolitan areas. In many rural areas, people had never seen a car or truck, much less owned one. Automobiles were hand built by craftsmen much as horse-drawn carriages had been made for years. A crew of craftsmen skilled in different trades like engines, body work, and upholstery would start with raw materials and sub-assemblies. The same crew would work on a single vehicle until it was complete. Most parts were hand made, and even though they were similar, there were slight differences between each part. Due to minor dimension variations, parts could not be interchanged - even between two cars of the same make and model. Replacement parts had to be hand made and fitted to a particular vehicle.
When Henry Ford invented and improved the moving assembly line, he revolutionized America's mode of transportation and its economy by creating the ability to produce massive numbers of inexpensive vehicles. The Ford Motor Company controlled each phase of manufacturing from turning raw iron ore into steel, to manufacturing its own component parts, to assembling the finished vehicle. As a sidelight to this story, Henry Ford wasted nothing. He started the Kingston Charcoal company so he could sell the scrap wood left over from building vehicles. His trash became a treasure at cook-outs across America and remains so today.
Rather than each worker going to get the parts they needed to install it on the vehicle, the assembly line moved parts to the worker as a partially assembled vehicle was moved in front of him. The worker stayed in one position and was only responsible for adding one part to the vehicle. After he installed the part on the vehicle, the vehicle moved down the assembly line to the next worker. The moving assembly line allowed vehicles to be assembled much faster and cheaper than ever before. The assembly line, while improving production output, also led to physical problems and boredom in assembly line workers who repeated the same movements day in and day out. His employee turnover was extremely high in the beginning, and as a result he offered employees the unheard of high salary of $5 per day. In addition to helping attract and keep employees, the increase in salary allowed his workers to buy the product they made and created a market for his vehicles.
To further improve efficiency, only a few factory options were available and the only color offered for the Model T, Ford's first mass-produced vehicle, was black.
Although not the first car he made (a common misconception), and not even the first Model T, by 1908 the Ford Model T was changing the way America thought about transportation. The Model T, affectionately known as the "Tin Lizzie", weighed 1200 pounds and was powered by a 20 horsepower, four cylinder gasoline engine. The engine was cranked by turning a hand crank inserted into the front of the engine. When done incorrectly, hand-cranking the engine resulted in many broken arms if the engine "kicked back". The Model T's 10 gallon gasoline tank was located under the driver's seat, which caused a problem in filling it. There was no gear shift; the car's manual transmission was controlled by three floor-mounted pedals. One pedal was the clutch, the other for forward direction, and the third for reverse. Model T wheels were supported by wooden spokes made of oak.
Model Ts originally sold for $825, a whopping sum in the day. But by 1912-13, Ford was perfecting his assembly line. By 1914, prices had dropped as low as $495, half the price of many other automobiles. The low price made the Model T affordable for the common man. It gave Americans the ability to travel from one place to another, and at times of their own choosing. A Sunday trip of 25-50 miles could be planned without having to buy a train ticket for each member of the family.
Ford's plain cars began losing market share as other manufacturers adopted Ford's assembly line production and began adding creature comforts and improved styling to their vehicles. Model Ts were manufactured until mid-1927, when Ford's massive assembly plant at River Rouge in Dearborn, Michigan, the largest assembly plant in the world, was closed for re-tooling.
Ford introduced their completely revised automobile, the Model A, in 1928. The Model A was much larger than the Model T and featured enhanced styling, mechanics, and creature comforts. The Model A automobile was available in phaeton, two and four door sedans, roadster (an open-topped car with two front seats and a rumble seat), cabriolet, and several other body styles. The bodies were manufactured by Ford, Murray, and Briggs. In addition to the automobile, the Ford Company manufactured Model A pickups, mail trucks, delivery vans, and Model AA large trucks.